feat(sim): simulate RUN signal feedback when SIMULATE_PLC=true
After a successful start/stop command, write run=true/false directly into the point monitor cache and broadcast PointNewValue via WebSocket. Gated by SIMULATE_PLC=true env var; real OPC-UA values override it. Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
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@ -6,6 +6,9 @@ pub struct AppConfig {
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pub server_host: String,
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pub server_port: u16,
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pub write_api_key: Option<String>,
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/// When true, simulate RUN signal feedback after start/stop commands.
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/// Set SIMULATE_PLC=true in .env for use with OPC UA proxy simulators.
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pub simulate_plc: bool,
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}
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@ -22,11 +25,16 @@ impl AppConfig {
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.ok()
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.or_else(|| env::var("WRITE_KEY").ok());
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let simulate_plc = env::var("SIMULATE_PLC")
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.unwrap_or_default()
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.to_lowercase() == "true";
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Ok(Self {
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database_url,
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server_host,
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server_port,
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write_api_key,
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simulate_plc,
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})
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}
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@ -63,6 +63,86 @@ pub async fn stop_equipment(
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send_equipment_command(state, equipment_id, ControlAction::Stop).await
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}
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async fn simulate_run_feedback(state: &AppState, equipment_id: Uuid, action: ControlAction) {
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let role_points =
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match crate::service::get_equipment_role_points(&state.pool, equipment_id).await {
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Ok(v) => v,
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Err(e) => {
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tracing::warn!("simulate_run_feedback: db error: {}", e);
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return;
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}
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};
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let run_point = match role_points.iter().find(|p| p.signal_role == "run") {
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Some(p) => p.clone(),
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None => return,
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};
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let run_on = matches!(action, ControlAction::Start);
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let (value, value_type, value_text) = {
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let guard = state
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.connection_manager
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.get_point_monitor_data_read_guard()
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.await;
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match guard
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.get(&run_point.point_id)
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.and_then(|m| m.value_type.as_ref())
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{
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Some(crate::telemetry::ValueType::Int) => (
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crate::telemetry::DataValue::Int(if run_on { 1 } else { 0 }),
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Some(crate::telemetry::ValueType::Int),
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Some(if run_on { "1" } else { "0" }.to_string()),
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),
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Some(crate::telemetry::ValueType::UInt) => (
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crate::telemetry::DataValue::UInt(if run_on { 1 } else { 0 }),
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Some(crate::telemetry::ValueType::UInt),
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Some(if run_on { "1" } else { "0" }.to_string()),
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),
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_ => (
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crate::telemetry::DataValue::Bool(run_on),
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Some(crate::telemetry::ValueType::Bool),
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Some(run_on.to_string()),
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),
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}
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};
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let monitor = crate::telemetry::PointMonitorInfo {
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protocol: "simulation".to_string(),
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source_id: Uuid::nil(),
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point_id: run_point.point_id,
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client_handle: 0,
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scan_mode: crate::model::ScanMode::Poll,
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timestamp: Some(chrono::Utc::now()),
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quality: crate::telemetry::PointQuality::Good,
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value: Some(value),
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value_type,
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value_text,
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old_value: None,
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old_timestamp: None,
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value_changed: true,
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};
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if let Err(e) = state
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.connection_manager
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.update_point_monitor_data(monitor.clone())
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.await
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{
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tracing::warn!("simulate_run_feedback: cache update failed: {}", e);
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return;
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}
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let _ = state
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.ws_manager
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.send_to_public(crate::websocket::WsMessage::PointNewValue(monitor))
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.await;
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tracing::info!(
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"simulate_run_feedback: equipment={} run={}",
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equipment_id,
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run_on
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);
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}
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async fn send_equipment_command(
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state: AppState,
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equipment_id: Uuid,
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@ -80,6 +160,10 @@ async fn send_equipment_command(
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.await
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.map_err(|e| ApiErr::Internal(e, None))?;
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if state.config.simulate_plc {
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simulate_run_feedback(&state, equipment_id, action).await;
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}
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let event = match action {
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ControlAction::Start => crate::event::AppEvent::EquipmentStartCommandSent {
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equipment_id,
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