435 lines
19 KiB
Python
435 lines
19 KiB
Python
from django.db import models
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from apps.system.models import CommonAModel, User
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from apps.utils.models import CommonBDModel, BaseModel
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from apps.mtm.models import Material, Shift, Process
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from apps.em.models import Equipment
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from apps.wpm.models import SfLog, WMaterial
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from django.utils.translation import gettext_lazy as _
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from django.db import transaction
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from django.db.models import Sum
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from rest_framework.exceptions import ParseError
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class Defect(CommonAModel):
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# 缺陷项
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DEFECT_OK = 10
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DEFECT_OK_B = 20
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DEFECT_NOTOK = 30
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name = models.CharField(max_length=50, verbose_name="名称")
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code = models.CharField(max_length=50, verbose_name="标识", null=True, blank=True)
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cate = models.CharField(max_length=50, verbose_name="分类", choices=(("尺寸", "尺寸"), ("外观", "外观"), ("内质", "内质")))
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okcate= models.PositiveSmallIntegerField(verbose_name="不合格分类",
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choices=((DEFECT_OK, "合格"), (DEFECT_OK_B, "合格B类"), (DEFECT_NOTOK, "不合格")),
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default=DEFECT_NOTOK)
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note = models.TextField('备注', null=True, blank=True)
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def __str__(self):
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return self.name
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class NotOkOption(models.TextChoices):
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# 不合格项
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zw = "zw", _("炸纹")
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zt = "zt", _("炸头")
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tw = "tw", _("条纹")
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qp = "qp", _("气泡")
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wq = "wq", _("弯曲")
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dl = "dl", _("断裂")
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pb = "pb", _("偏壁")
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dxt = "dxt", _("大小头")
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js = "js", _("结石")
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qx = "qx", _("气线")
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hs = "hs", _("划伤")
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cs = "cs", _("挫伤")
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bl = "bl", _("不亮")
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zz = "zz", _("杂质")
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d = "d", _("短")
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zdd = "zdd", _("锥度大")
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hw = "hw", _("横纹")
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yp = "yp", _("有皮")
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bp = "bp", _("爆皮")
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sc = "sc", _("色差")
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tydd = "tydd", _("椭圆度大")
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sw = "sw", _("水雾")
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zjx = "zjx", _("直径小")
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zjd = "zjd", _("直径大")
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bhpcd = "bhpcd", _("壁厚偏差大")
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xzp = "xzp", _("箱中破")
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thhs = "thhs", _("退火后碎")
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swen = "swen", _("水纹")
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bb = "bb", _("崩边")
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wm = "wm", _("雾面")
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md = "md", _("麻点")
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xh = "xh", _("线痕")
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b = "b", _("扁")
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zb = "zb", _("棕边")
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zq = "zq", _("棕圈")
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hqbx = "hqbx", _("黑圈变形")
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dj = "dj", _("倒角")
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ps = "ps", _("破损")
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lq = "lq", _("蓝圈")
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hqnj = "hqnj", _("黑圈内径")
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hqnjyd = "hqnjyd", _("黑圈内径圆度")
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hqwj = "hqwj", _("黑圈外径")
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hqwjyd = "hqwjyd", _("黑圈外径圆度")
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wj = "wj", _("外径不良")
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yd = "yd", _("圆度不良")
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txd = "txd", _("同心度不良")
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hd = "hd", _("厚度不良")
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z = "z", _("脏")
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lg = "lg", _("漏光")
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ccx = "ccx", _("尺寸小")
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# 合格B类项
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zhg = "zhg", _("准合格")
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yz = "yz", _("圆准")
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xbb = "xbb", _("小崩边")
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qsw = "qsw", _("浅水纹")
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qhm = "qhm", _("浅划麻")
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jgqbl = "jgqbl", _("加工前不良")
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qt = "qt", _("其它")
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@classmethod
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def get_extra_info(cls, value):
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extra_info = {
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"zhg": {"cate": "ok_b"},
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"yz": {"cate": "ok_b"},
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"xbb": {"cate": "ok_b"},
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"qsw": {"cate": "ok_b"},
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"qhm": {"cate": "ok_b"}
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}
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return extra_info.get(value, {"cate": "notok"})
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FTEST_TYPE_CHOICES = (
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('purin', '入厂检验'),
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('first', '首件检验'),
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('process', '过程检验'),
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('prod', '成品检验'),
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('performance', '性能检验')
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)
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class TestItem(CommonAModel):
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"""
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检测项目
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"""
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T_TEST = 10
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T_OPER = 20
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type = models.PositiveSmallIntegerField('类型', choices=((T_TEST, "检测"), (T_OPER, "操作")),
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default=T_TEST)
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process = models.ForeignKey(Process, verbose_name="工序", on_delete=models.SET_NULL, null=True, blank=True)
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name = models.CharField('名称', max_length=100)
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field_type = models.CharField('字段类型', max_length=20, default='input-number', choices=(
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('input-int', '整数输入'),
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('input-number', '小数输入'),
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('input-text', '文本输入'),
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('select-text', '单选文本'),
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('selects-text', '多选文本')
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))
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number = models.CharField('编号', max_length=20, default='', blank=True)
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choices = models.JSONField('选项', default=list, blank=True)
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tags = models.JSONField('检测类型', default=list, blank=True)
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mcate_tags = models.JSONField('物料系列标签', default=list, blank=True)
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sort = models.FloatField('排序', default=1)
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description = models.TextField('描述', null=True, blank=True)
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readonly = models.BooleanField('只读', default=False)
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formula = models.TextField('计算公式', null=True, blank=True)
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affects = models.JSONField('影响项列表', default=list, blank=True)
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cd_expr = models.TextField('采集表达式', null=True, blank=True)
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class Meta:
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ordering = ['sort', '-create_time']
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QC_T = 'test'
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QC_D = 'defect'
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QC_TRACE_CHOICES = (
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(QC_T, '检测项'),
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(QC_D, '缺陷项')
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)
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class Qct(CommonAModel):
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name = models.CharField(max_length=50, verbose_name="名称")
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number = models.CharField(max_length=20, verbose_name="编号")
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tags = models.JSONField('检测类型', default=list, blank=True) # process/inm/default
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testitems = models.ManyToManyField(TestItem, verbose_name="检测项", blank=True, through='qm.qcttestitem')
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defects = models.ManyToManyField(Defect, verbose_name="缺陷项", blank=True, through='qm.qctdefect')
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materials = models.ManyToManyField(Material, verbose_name="物料", blank=True, through='qm.qctmat')
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max_defect_rate = models.FloatField('最大不合格率', default=0.5, null=True, blank=True)
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@property
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def qct_testitems(self):
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return QctTestItem.objects.filter(qct=self).order_by("sort")
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@property
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def qct_defects(self):
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return QctDefect.objects.filter(qct=self).order_by("sort")
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@property
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def qct_mats(self):
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return QctMat.objects.filter(qct=self)
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@classmethod
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def get(cls, material:Material, tag:str):
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try:
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qct = Qct.objects.get(qctmat__material=material, tags__contains=tag)
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except Qct.DoesNotExist:
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try:
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qct = Qct.objects.get(tags__contains="default")
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except Qct.DoesNotExist:
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qct = None
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except Qct.MultipleObjectsReturned:
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raise ParseError("存在多个通用质检表，请手动选择")
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except Qct.MultipleObjectsReturned:
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raise ParseError("存在多个质检表，请手动选择")
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return qct
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@property
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def defect_default(self):
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qctdefect = QctDefect.objects.filter(qct=self, is_default=True)
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if qctdefect.exists():
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return qctdefect.first().defect
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else:
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return None
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@classmethod
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def get_qs(cls, materialId:str, tag:str):
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qct_qs = Qct.objects.filter(qctmat__material__id=materialId, tags__contains=tag)
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if not qct_qs.exists():
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qct_qs = Qct.objects.filter(tags__contains="default")
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return qct_qs
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class QctTestItem(BaseModel):
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qct = models.ForeignKey(Qct, verbose_name="质检模板", on_delete=models.CASCADE, related_name="qcttestitem")
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testitem = models.ForeignKey(TestItem, verbose_name="检测项", on_delete=models.CASCADE, null=True, blank=True)
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addto_wpr = models.BooleanField('加入WPR作为信息', default=False)
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note = models.TextField('备注', null=True, blank=True)
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sort = models.FloatField('排序', default=1)
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class QctDefect(BaseModel):
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qct = models.ForeignKey(Qct, verbose_name="质检模板", on_delete=models.CASCADE, related_name="qctdefect")
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is_default = models.BooleanField('是否默认缺陷', default=False)
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defect = models.ForeignKey(Defect, verbose_name="缺陷项", on_delete=models.CASCADE)
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rule_expression = models.TextField('判定表达式', null=True, blank=True)
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note = models.TextField('备注', null=True, blank=True)
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sort = models.FloatField('排序', default=1)
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class QctMat(BaseModel):
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qct = models.ForeignKey(Qct, verbose_name="质检模板", on_delete=models.CASCADE, related_name="qctmat")
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material = models.ForeignKey(Material, verbose_name="物料", on_delete=models.CASCADE)
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tracing = models.CharField('追溯层级', default=QC_T, choices=QC_TRACE_CHOICES,
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max_length=20, help_text=str(QC_TRACE_CHOICES))
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max_defect_rate = models.FloatField('最大不合格率', default=0.5, null=True, blank=True)
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class QuaStat(CommonBDModel):
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"""
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质量数据表
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"""
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material = models.ForeignKey(
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Material, verbose_name='关联产物', on_delete=models.CASCADE)
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sflog = models.ForeignKey(
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SfLog, verbose_name='关联值班记录', on_delete=models.CASCADE, null=True, blank=True)
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testitem = models.ForeignKey(
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TestItem, verbose_name='质检项目', on_delete=models.CASCADE)
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val_avg = models.FloatField('平均值', null=True, blank=True)
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num_test = models.PositiveSmallIntegerField('检测次数', null=True, blank=True)
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num_ok = models.PositiveSmallIntegerField('合格次数', null=True, blank=True)
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rate_pass = models.FloatField('合格率', null=True, blank=True)
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rate_pass_t = models.FloatField('合格率目标值', null=True, blank=True)
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class FtestWork(CommonBDModel):
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"""
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检验工作
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"""
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TYPE2_SOME = 10
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TYPE2_ALL = 20
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type = models.CharField('检验类型', max_length=20, choices=FTEST_TYPE_CHOICES, default='prod')
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type2 = models.PositiveSmallIntegerField('检验类型2', choices=((TYPE2_SOME, '抽检'), (TYPE2_ALL, '全检')), default=10)
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shift = models.ForeignKey(Shift, verbose_name='班次', on_delete=models.SET_NULL, null=True, blank=True)
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wm = models.ForeignKey(WMaterial, verbose_name='关联车间库存', on_delete=models.SET_NULL, null=True, blank=True)
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mb = models.ForeignKey('inm.materialbatch', verbose_name='关联仓库', on_delete=models.SET_NULL, null=True, blank=True)
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test_date = models.DateField('检验日期')
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material = models.ForeignKey(
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Material, verbose_name='产品', on_delete=models.CASCADE)
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batch = models.CharField('生产批次', max_length=50)
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count = models.PositiveIntegerField('检验数量')
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count_sampling = models.PositiveIntegerField('抽检数量', default=0)
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count_sampling_ok = models.PositiveIntegerField('抽检合格数量', default=0)
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count_ok = models.PositiveIntegerField('合格数量', default=0)
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count_ok_full = models.PositiveIntegerField('完全合格数量', null=True, blank=True)
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count_notok = models.PositiveIntegerField('不合格数量', default=0)
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need_update_wm = models.BooleanField('是否更新车间库存', default=True)
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count_notok_json = models.JSONField('不合格项数量统计', default=dict, null=False, blank=True)
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test_user = models.ForeignKey(
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User, verbose_name='操作人', on_delete=models.CASCADE, related_name='ftestwork_test_user', null=True, blank=True)
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submit_time = models.DateTimeField('提交时间', null=True, blank=True)
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submit_user = models.ForeignKey(User, on_delete=models.CASCADE, verbose_name='提交人', null=True, blank=True)
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note = models.TextField('备注', null=True, blank=True)
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equipment = models.ForeignKey(Equipment, verbose_name='所属检验设备', on_delete=models.SET_NULL, null=True, blank=True)
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ticket = models.ForeignKey('wf.ticket', verbose_name='关联工单',
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on_delete=models.SET_NULL, related_name='ftestwork_ticket', null=True, blank=True,
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db_constraint=False)
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qct = models.ForeignKey(Qct, verbose_name='关联质检表', on_delete=models.SET_NULL, null=True, blank=True)
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@classmethod
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def count_fields(cls):
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ftestwork_count_fields = []
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for f in FtestWork._meta.fields:
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if f.name.startswith("count"):
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ftestwork_count_fields.append(f.name)
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return ftestwork_count_fields
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def cal_count(self):
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self.count_notok = FtestworkDefect.objects.filter(
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ftestwork=self, defect__okcate=30).aggregate(total=Sum("count"))["total"] or 0
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count_notok_full = FtestworkDefect.objects.filter(
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ftestwork=self).exclude(defect__okcate=10).aggregate(total=Sum("count"))["total"] or 0
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self.count_ok = self.count - self.count_notok
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self.count_ok_full = self.count - count_notok_full
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if self.type2 == 20: #全检
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self.count_sampling = self.count
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self.count_sampling_ok = self.count_ok
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if self.count_ok < 0:
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raise ParseError('合格数量不能小于0')
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self.save(update_fields=['count_ok', 'count_notok'])
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@property
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def ftestworkdefect(self):
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return FtestworkDefect.objects.filter(ftestwork=self)
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class FtestworkDefect(BaseModel):
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ftestwork = models.ForeignKey(FtestWork, verbose_name='关联检验工作', on_delete=models.CASCADE,
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related_name='ftestwork_defect')
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defect = models.ForeignKey(Defect, verbose_name='缺陷', on_delete=models.CASCADE)
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count = models.PositiveIntegerField('数量', default=0)
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class Ftest(CommonBDModel):
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"""
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检验记录
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"""
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type = models.CharField('检验类型', max_length=20, choices=FTEST_TYPE_CHOICES)
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test_date = models.DateField('检验日期')
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qct = models.ForeignKey(Qct, verbose_name='所用质检表', on_delete=models.SET_NULL, null=True, blank=True)
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test_numer = models.TextField('检测编号', default='')
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test_group = models.CharField(
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'检验工序集', max_length=20, default='', blank=True)
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test_user = models.ForeignKey(
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User, verbose_name='操作人', on_delete=models.CASCADE, related_name='ftest_test_user')
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check_user = models.ForeignKey(
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User, verbose_name='专检人', on_delete=models.CASCADE, related_name='ftest_check_user', null=True, blank=True)
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is_ok = models.BooleanField('是否合格', default=False)
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note = models.TextField('备注', default='', blank=True)
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ftest_work = models.ForeignKey(
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FtestWork, verbose_name='关联检验工作', on_delete=models.CASCADE, null=True, blank=True)
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defect_main = models.ForeignKey(Defect, verbose_name='主要缺陷', on_delete=models.SET_NULL, null=True, blank=True)
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@property
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def ftestitems(self):
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return FtestItem.objects.filter(ftest=self)
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@property
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def ftestdefects(self):
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return FtestDefect.objects.filter(ftest=self)
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@classmethod
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def init_by_qct(cls, qct, test_user, test_date):
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with transaction.atomic():
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ftest = Ftest.objects.create(qct=qct, test_user=test_user, test_date=test_date)
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for testitem in qct.testitems.all():
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FtestItem.objects.create(ftest=ftest, testitem=testitem)
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for defect in qct.defects.all():
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FtestDefect.objects.create(ftest=ftest, defect=defect)
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return ftest
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# @classmethod
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# def cal_count_notok(cls, ftestwork: FtestWork):
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# count = Ftest.objects.filter(ftest_work=ftestwork).count()
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# mlogb.count_real = count
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# count_notok = 0
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# tqs = Mlogbw.objects.filter(mlogb=mlogb, ftest__is_ok=False)
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# tqs_a = Mlogbw.objects.filter(mlogb=mlogb, ftest__is_ok=False).values("ftest__defect_main").annotate(xcount=Count('id'))
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# defects = {defect.id: defect for defect in Defect.objects.filter(id__in=tqs.values_list("ftest__defect_main", flat=True))}
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# md_ids = []
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# for t in tqs_a:
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# md, _ = MlogbDefect.objects.get_or_create(mlogb=mlogb, defect=defects[t["ftest__defect_main"]])
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# md.count = t["xcount"]
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# md.save()
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# md_ids.append(md.id)
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# count_notok += t["xcount"]
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# MlogbDefect.objects.filter(mlogb=mlogb).exclude(id__in=md_ids).delete()
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# mlogb.count_notok = count_notok
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# mlogb.count_ok = count - mlogb.count_notok
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# mlogb.save()
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class FtestItem(BaseModel):
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"""
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检测明细
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"""
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ftest = models.ForeignKey(
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Ftest, verbose_name='关联检验', on_delete=models.CASCADE)
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testitem = models.ForeignKey(
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TestItem, verbose_name='质检项目', on_delete=models.CASCADE)
|
|
test_equip = models.ForeignKey(Equipment, verbose_name='检测设备', on_delete=models.SET_NULL, null=True, blank=True)
|
|
test_user = models.ForeignKey(User, verbose_name='操作人', on_delete=models.CASCADE, null=True, blank=True)
|
|
test_val = models.FloatField('测量值', null=True, blank=True)
|
|
addto_wpr = models.BooleanField('加入WPR作为信息', default=False)
|
|
check_val = models.FloatField('专检测量值', null=True, blank=True)
|
|
test_val_json = models.JSONField('测量值', null=True, blank=True)
|
|
check_val_json = models.JSONField('专检测量值', null=True, blank=True)
|
|
|
|
|
|
class FtestDefect(BaseModel):
|
|
"""
|
|
缺陷明细
|
|
"""
|
|
ftest = models.ForeignKey(
|
|
Ftest, verbose_name='关联检验', on_delete=models.CASCADE, related_name="defects_ftest")
|
|
test_user = models.ForeignKey(User, verbose_name='操作人', on_delete=models.CASCADE, null=True, blank=True)
|
|
defect = models.ForeignKey(Defect, verbose_name='缺陷', on_delete=models.CASCADE)
|
|
has = models.BooleanField('是否发现', default=False)
|
|
is_main = models.BooleanField('是否主要缺陷', default=False)
|
|
|
|
|
|
class Ptest(CommonAModel):
|
|
"""
|
|
性能测试记录
|
|
"""
|
|
PTEST_EQUIP_STATES = (
|
|
('R', '正常'),
|
|
('T', '异常')
|
|
)
|
|
PTEST_XJ_VALS = (
|
|
('S', '析晶'),
|
|
('R', '不析晶'),
|
|
('θ', '未化')
|
|
)
|
|
test_date = models.DateField('实验日期')
|
|
test_user = models.ForeignKey(
|
|
User, verbose_name='检验员', on_delete=models.CASCADE)
|
|
testitem = models.ForeignKey(
|
|
TestItem, verbose_name='测试项目', on_delete=models.CASCADE, null=True, blank=True)
|
|
sample_number = models.TextField('样品编号')
|
|
sample_count = models.PositiveIntegerField('样品数量', null=True, blank=True)
|
|
sample_density = models.FloatField('样品密度', null=True, blank=True)
|
|
specification = models.CharField(
|
|
'型号规格', max_length=20, null=True, blank=True)
|
|
equip_state = models.CharField(
|
|
'仪器状态', max_length=10, default='R', choices=PTEST_EQUIP_STATES, help_text=list(PTEST_EQUIP_STATES))
|
|
note = models.TextField('备注', default='', blank=True)
|
|
|
|
val_hd = models.FloatField('厚度', help_text='mm', null=True, blank=True)
|
|
val_zsl = models.FloatField(
|
|
'折射率', help_text='589nm', null=True, blank=True)
|
|
val_tgl = models.FloatField(
|
|
'透过率', help_text='550nm', null=True, blank=True)
|
|
val_ts = models.FloatField("Ts", help_text='℃', null=True, blank=True)
|
|
val_tg = models.FloatField("Tg", help_text='℃', null=True, blank=True)
|
|
val_tf = models.FloatField("Tf", help_text='℃', null=True, blank=True)
|
|
val_xj = models.CharField(
|
|
'析晶', max_length=10, default='S', choices=PTEST_XJ_VALS, help_text=list(PTEST_XJ_VALS))
|
|
val_pzxs = models.FloatField(
|
|
'膨胀系数', help_text='30-300℃', null=True, blank=True)
|
|
val_zgwd = models.FloatField('升至最高温度', null=True, blank=True)
|